Bush Life Pty Ltd unveiled its new warehouse management system
(paperless warehousing) known as Know-Ware at Materials Handling and Distribution
Expo in Sydney, Australia between the 16th and the 18th of June 1999.
Know-Ware is the culmination of over six years involvement with design and
development of warehouse management systems.
Know-Ware is the next generation of warehouse management systems. It has been
designed with flexibility, accuracy, and response in mind. Know-Ware is designed to
be super-scalable, allowing the smallest warehouse to the largest to use it without
response degradation. It has been designed using the standards for system architecture
designated by the Object Management Group (OMG) whose members include Hewlett-Packard,
IBM, Sun, and Microsoft. By using one of the OMG standards known as CORBA (Common Object
Request Broker Architecture) systems are able to grow to almost seamlessly accommodate
growth and expansion of warehouse requirements. Combine this with specially designed
hardware to support pick-to-light, trolley picking, conveyor sortation control, automatic
weight registration, etc, using different communications methods to provide faster
response times and cheaper cabling costs Know-Ware is the first in complete
warehouse management integration that successfully supports both small, large, and growing
warehouses.
Know-Ware allows the client to select the operating system, database, and RF
equipment platforms that they wish to run on, to enable coordination with the corporate
computing directions. Know-Ware is currently supported on Unix and NT platforms,
with support for Oracle, Informix, and Sequel Server RDBMS database systems. Support is
currently available for Symbol equipment, with support for Intermic and Teklogix equipment
planned for development on customer demand.
Know-Ware provides for automatic Internet-based ordering to be despatched direct
to the warehouse without handling by any sales staff. This allows clients to direct sales
through a customised web-interface so that you may develop in-house web applications if
required to interface to the WMS. Current stock levels can also be shown on the web-site
if so desired.
Know-Ware provides methods to allow Advanced Shipping Notes (ASN) to be handled
without operator intervention. This allows integration from the suppliers, customers, and
regional warehouses to all be coordinated. The ASN interface also provides feedback on
availability of delivery slots to prevent double booking, and also ties in with cross-dock
picking facilities.
Whilst the Know-Ware system is designed as a warehouse management system, it is
equally designed to satisfy the requirements of a manufacturing environment with integral
component build lists allowing "just in time" part delivery to component
manufacturing stations.
With all the great design features, it is difficult not to gloss over what the WMS is
intended to do. Know-Ware is designed with the entire warehouse operation in mind.
We have escaped from the limitations of most systems which focus on the internal
operations of the warehouse and provide no support prior to goods actually arriving in the
warehouse, and prior to being loaded onto transports. Great features include automated
replenishment requests for any location within the warehouse, visual warehouse
configuration, equipment and user area restrictions.
The Know-Ware receiving component allows for various degrees of processing from
simply accepting invoiced quantities, to full stock level verification. Orders to be
received may be scheduled manually or automatically via ASNs, or may be received
without previous notification. Processing operators may work in tandem on the same order,
or individually on orders as the requirement, or configuration, dictate. All options may
be set to allow or disallow the appropriate processing method. An interface to a inventory
management system is also provided to allow cross-referencing of invoices against expected
goods receipt and to also advise when unsolicited goods arrive.
The Know-Ware picking component allows for many different pick methodologies to
operate in combination. This means that an order may be automatically split between
differing pick methods depending on warehouse layout configuration, equipment
configuration, and stock availability. Equipment may be assigned to designated areas
allowing managers to determine what areas particular equipment and staff have access to.
Orders may be assigned priorities to allow urgent orders, or counter-sales orders to be
picked urgently, and shipment orders to differing regional areas to be assigned a priority
selectively or automatically based on the expected shipping time. One exceptional feature
is the ability of the pick module to allow picking from any container that contains the
required product, so if an item is at the bottom of a pallet of individually labelled
products, the correct container contents will be maintained.
The Know-Ware warehouse operations component includes a uniquely simple method
for relocation of goods. An operator may be allowed to move multiple units, or forced to
move only single units depending on the configuration set. The same method is used for
moving anything to anything else, to simplify operator use, and simplify training. This
means that a replenishment operator functions in exactly the same way as a relocation
operator, pallet build-up, order consolidation, and other tasks where movement of an item
to another location is required. This of course is limited by certain configured practical
constraints (ie. You would not want to move an order into another unrelated order).
The Know-Ware stock take component allows stock takes to be performed either
cyclically, periodically, or rolling methods. Stock takes can be performed on warehouse
regions, independent of others, so the entire warehouse need not be shut down to perform a
stock take. Enforced cycle counting can be enabled to force counts on access of particular
products, whereby the most valuable products could be cycle counted at every access,
thereby improving security, and reducing the window of opportunity for goods lost, and
also increasing traceability.
The configuration of Know-Ware is possibly the most user friendly in the world.
The warehouse can be configured and viewed in map form, allowing rapid designation of
regions for picking, equipment, and users. User and equipment configuration is simplified
for selecting what options are to be enabled. Users can be given access to functions
outside their position for those staff who must act in a higher designation for periods of
time. Management statistics capabilities exist on products, tasks, and users, and also
provide tracking capabilities for monitoring users. Exception reporting on various
features is also available.
Know-Ware is Y2K compliant.